Services

I help teams evaluate a family of parts and build a complete additive manufacturing pathway—from feasibility through validation and supplier-ready production.
Support includes:

• DfAM evaluation and part-family feasibility analysis
  

• Material and process selection across polymer and metal AM
  

• Developing mechanical, environmental, and functional test plans

• Prototype builds for early performance evaluation
  

• Preparing supplier-ready documentation and production workflows

Transforming ideas into manufacturable, print-ready designs optimized for accuracy, strength, surface quality, and cost.

Support includes:

• DfAM-driven redesign and feature optimization

• Geometry refinement for printability and performance
  

• Reverse engineering and CAD modeling

• Topology and generative design for weight or efficiency improvements

Fast, functional prototypes that help teams validate design intent before committing to tooling or production.
Support includes:

• Converting concepts into manufacturable CAD

• Selecting the right AM process and material
  

• Incorporating 3D scanning for legacy or modified parts
  

• Producing polymer or metal prototypes
  

• Fit, assembly, and functional validation

Accurate, high-resolution part capture to support redesign, replacement, or additive adaptation.
Support includes:

• Precision scanning of complex geometries

• Mesh cleanup, alignment, and dimensional analysis

• •Scan-to-CAD conversion for modification or reproduction

• Fit verification and tolerance assessment

• Digitizing legacy or out-of-production components

Technical expertise to troubleshoot, optimize, or qualify additive workflows.

Support includes:

• Root-cause analysis and print recovery

• Orientation, support strategy, and scaling compensation

• DOE-driven process tuning

• CT-based corrective actions and CAD compensation

• Machine, vendor, and workflow evaluation

If you need functional polymer components or tooling aids, I can design, print, and deliver small-batch builds:

• Assembly tools, fixtures, ergonomic aids

• Flexible components (grommets, diaphragms, seals)

• Precision polymer parts

• Hybrid assemblies combining polymer + metal

I help teams new to additive manufacturing ramp up quickly.
Training options include:

• DfAM best practices

• Additive workflow development

• Design reviews and print file preparation

• Photopolymer/LPBF troubleshooting

• Material behavior and qualification basics

• Business-case development