Replacement Reel
I was asked to print a fishing reel button.
Scanning
Modeling
Printing
Scanning the Reel
We attempted to scan this part with multiple methods but we found the best results using this Lego head. Its repeating and destined geometry allowed the scanner to always keep track of those features while also capturing the intended geometry.
We found that multiple passes from different angles gave the final scan the best results.
We used a Einstar from Shining 3D and their software EXStar
Editing the Mesh
Holes were filled
Optimized and simplified mesh allowing for easy manipulation in Fusion360
Cutting and Alignment
Cutting the Scan in half for mirroring in Fusion360
This also aligns the cut plan with the global coordinate system
Adding features
Converting .stl into body
Orreinting in Fusion360
Mirroring surfaces and adding accurate interfacing features
